In this application note, we will show you how to design and build your own DSP-controlled active loudspeaker with the miniDSP ICE-PWR125 DSP plate amplifier. Note that a similar project could be built using the PWR-ICE250 if additional power is required.

What you will need [Top]

  1. Two ICE-PWR125 plate amps OR two PWR-ICE250
  2. A set of loudspeaker drivers (see text below).
  3. Ability to run acoustic measurements. You will need a measurement program such as Room EQ Wizard (REW) and measurement hardware such as the UMIK-1.
  4. Optionally, a microphone stand with boom arm (the UMIK-1 is supplied with a small stand that can be rested on a table or the back of a sofa.)

1. Select the speaker drivers [Top]

If you are starting from scratch, you will need to select the drivers for your speakers. You can use drivers rated at 4 ohms or 8 ohms — 4 ohm drivers will provide greater power output from the amplifier but for most applications it's not critical. For a small two-way loudspeaker, a 5" or 6.5" woofer and a 1" dome tweeter are common choices. Or, you might like to try a larger "pro" style or "Econowave" speaker with a 12" woofer and a horn tweeter. Peruse the online forums to see what others are using and to ask for recommendations for your particular project.

It may also be possible for you to convert an existing speaker from passive to DSP active. In this case, you will need to remove the internal crossover and binding posts and re-cut the enclosure to fit the plate amp.

2. Design and build the enclosures [Top]

If you are building your own enclosure, you will need to design it to suit the woofer you have chosen. The most important factor is the internal volume and, if it's a ported box, the size and length of the port. Fortunately, there are a number of free programs that do the complex math for this based on the Thiele-Small parameters of the woofer. For example, a popular Excel-based program is Unibox.

Once designed, you will need to build the enclosure. You can search online for advice on building speaker boxes, or ask on your favorite online forum. When building the enclosure, you may wish to build a separate sub-enclosure for the plate amplifier. A rebate for the amplifier is optional, but does result in a neater finish.

PWR-ICE125 amplifier sub-enclosure

The drivers will need to be connected to the leads from the amplifier. A convenient way to do this for most drivers is to solder push-fit terminals onto the leads. Or, you can solder directly to the terminals on each driver.

PWR-ICE125 amplifier speaker quick-connects

3. Get connected [Top]

Once the speakers are assembled, make the connections to the amplifiers:

  • Power, via the supplied IEC cable
  • Ethernet, to your local area network, using the supplied Ethernet cable
  • Audio, using either analog RCA, analog XLR, or digital XLR
PWR-ICE125 amplifier connections

If using digital input, a normal S/PDIF (RCA/coax) digital source can be connected with an RCA to XLR adapter cable. Alternatively, a transformer adapter such the Canare BCJ-XP-TRB with a BNC-RCA adapter can be used. If you have an AES/EBU digital source (pro balanced connection), then an XLR-XLR cable is used. To connect the second speaker, simply connect an XLR-XLR cable from the digital output of the first amp to the digital input of the second amp.

PWR-ICE125 amplifier digital connections

Note that, even if your audio connection is digital, you may need to use analog connections to hook the amplifier input to your measuring system. If you do, make sure to disconnect any digital sources and the link cable while doing your measurements.

Finally, the Ethernet connection is only needed for configuring the amplifiers, and is not needed for normal operation. Once everything has been configured to your satisfaction, the Ethernet cable can be disconnected.

4. Configure the amplifiers [Top]

Double-click on the PWR_ICE2_1x2 application to run it. After a short time, you should see the two amplifiers appear in the "Device Tree".

PWR-ICE125 amplifier device tree

Initially, the amplifiers will have generic names but you can rename them so that you know which is which. Click on one of the amps in the Device tree and wait for it to load. Then click on the entry box next to Now connected to:, type in the desired name for that amp, and press Return. You will get a message saying that you need to reboot the amplifier - turn the amplifier off and back on again, and it will reappear in the Device Tree with the new name.

PWR-ICE125 amplifier configuration

While you're there, set both amplifiers for either analog or digital input, depending on how you have them connected. And set one for left channel input, and the other for right channel input. Note that, for a two-way speaker, the Amplifier mode selector must be set to Stereo.

5. Develop the crossover [Top]

The equalization and crossover is done in the two output channel sections to the right of the main screen. We will use Channel 1 for the woofer and Channel 2 for the tweeter - you can provide each channel with individual names by clicking on the default "Output 1" and "Output 2" text and typing over it.

PWR-ICE125 amplifier output channels

There are two main parts to developing a DSP crossover. The first is to equalize each driver individually, to a flat response, using the PEQ block in each output channel. The second is to add the crossover filter using the Xover block of each channel. The procedures are described in detail in the following app notes:

6. Configure the second speaker [Top]

Once you are happy with the crossover and equalization for the first speaker, you will need to configure the second speaker. The simplest way to do this is to first save the configuration to a file:

PWR-ICE125 amplifier save configuration

Then, in the Device Tree, click on the other amplifier, and load the configuration file into it. You will then need to change the channel selection button back to the correct channel. Then set the two speakers up in their normal positions in your listening room and listen to the results of your work!

What's next? [Top]

Loudspeaker design is not a simple "straight line" process. You can continue to tweak the EQ and crossovers on your speakers over time. And here are some more advanced things that you can also try:

Related Products - PWR-ICE series